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What Is Aeroseal and Is It Right for Your Ducting?

By Aztil –

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According to the National Renewable Energy Laboratory (NREL), HVAC air ducts can lose up to 40% of an HVAC system’s heating and cooling energy. This remains true even when air ducts are relatively new and well-maintained. Duct sealing cuts these losses by eliminating air leaks. Although mastic sealant and duct tape are certainly advantageous to this end, nothing trumps the efficacy of Aeroseal. Hailed by the United States Department of Energy (DOE) as one of the best technological and scientific advancements since the DOE’s inception, Aeroseal can reduce duct-related energy waste by as much as 30%.

What Is Aeroseal?

Developed in 1994 at the Lawrence Berkeley National Laboratory and comprised of the same materials used in chewing gum and pacifiers, Aeroseal is a completely non-toxic and high-performing duct sealant that HVAC companies install via air vents. It adheres to cracks, gaps, and other air leaks in duct materials measuring just 5/8″.

After injecting Aeroseal into ducting, HVAC technicians pressurize air ducts to draw Aeroseal toward air leaks. When it reaches structurally compromised areas, it forms tight, impenetrable seals that could last for up to 40 years. Given that the average lifespan of HVAC ductwork is just 15 to 20 years, a single application of Aeroseal is more than sufficient.

What Are the Benefits of Using Aeroseal?

Aeroseal outperforms both duct tape and mastic sealants by forming a surer and longer-lasting bond. Duct tape adhesives tend to fail over time as ducting collects dust, oils, and other debris. Mastic sealants must be paired with fiberglass mesh tape to ensure lasting success. Not only are mastic sealants messy,  but they aren’t easy to apply in all areas.

Comparatively, Aeroseal offers the least invasive installation method and the best overall results. With Aeroseal, you can seal leaky ducts in remote, hard-to-reach locations such as basements, attics, and crawlspaces. You can also treat concealed ductwork without having to cut into drywall or remove other structural barriers.

Save Money

With Aeroseal, more of the heated and cooled air that your HVAC system produces will be distributed throughout the building. Not only will this lead to lower energy bills, but it can also extend the lifespans of heaters, air conditioners, heat pumps, and ducting. It does so by limiting stress throughout HVAC systems and optimizing airflow. You’ll pay less for HVAC repairs throughout the years, and you’ll have more time to plan for HVAC replacements.

Improve Indoor Air Quality

Leaky air ducts allow conditioned air to escape. However, they can also take in air from dusty areas and distribute it. This is the air that never passes through your HVAC air filter, and it often comes from crawlspaces, attics, and other dirty, mold-prone areas. Aeroseal will boost your indoor air quality (IAQ) by ensuring that all of the air routed throughout the building has had dust, lint, hair, carpet fibers, and other common airborne particulates removed.

Enjoy Greater Home Comfort

By optimizing airflow, boosting IAQ, and supporting efficient HVAC performance, Aeroseal can also improve your home’s comfort. You won’t have to contend with hot and cold spots throughout your home or business when leaky air ducts aren’t depositing conditioned air in your basement, behind your drywall, or in other remote locations.

Is Aeroseal Right for Your Home or Business?

Aeroseal is the top choice for duct sealing in both residential and commercial applications. Sealing your air ducts with Aeroseal will result in immediate and ongoing energy savings. It will also improve residents’ comfort, improve your indoor air quality, and increase the service lives of all your HVAC equipment. To find out more about this innovative technology or schedule an appointment, get in touch with Aztil today.

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What Our Clients Think Of Us


Niko was fabulilous. Diagnosis and repair was done quickly and efficiently
Michael was great!! 😊
Dana was a lovely repairman who was quick to go the extra mile to get the piece (on the same day), to fix my air conditioner.
Juan was the best, very professional and knowledgeable.
Niko was great. Very personable and professional. I hope I'm able to have him come back next time the A/C needs service.
Nikowas an excellent tech who was promo and efficient . Very helpful great job cleared my drain line
Technician Antonio was absolutely amazing and professional. He fixed my water leak from my air conditioner and it’s running perfectly. I highly recommend Antonio and give him 5 stars.
Today the technician Dana Dussualt came over to replace an old dirty, moldy fiberglass in our air intake. It was a yucky job and he did the service so professionally. We were so happy with the finish product. I would definitely recommend him and Aztil.
I had guest coming into town and Alex saved the day! My 1st floor AC unit suddenly stopped working. Aztil squeezed me in right away and Alex fixed the problem in no time. He was also super nice - a pleasure to work with!
Michael King did a great job with my maintenance today! He always communicates when he’s on his way, and always has a smile to offer.
Niko was here this morning, on time, and is polite, courteous and professional!! He completed the maintenance and reviewed my ultra violet and changed my filter - just a pleasant experience - !!
Response from the owner:Hi Susan Diamond, thank you for sharing your positive experience with Dana. We're glad to hear that he was punctual, polite, and professional during the thermostat installation. It's great to know that he took the time to explain the operating instructions to you in detail. We appreciate your feedback and hope you enjoy using your new thermostat.
Cody was amazing. He was knowledgeable, personable, and thourow. Aztil is very lucky to have such capable hand working for them.
Response from the owner:Hi Ana, thank you for your kind words! We're so glad to hear that Antonio did an excellent job and that you were pleased with the outcome. Thank you for being a valued customer.
Michael King. Was very easy to work with and he is focused on providing a good client experience. He is an asset to your company
Niko was great , polite and thorugh highly recommend
Our tech, Elder, provided great service along with good information on how to maintain my HVAC system since we’re not here full time.
He resolved the error I was receiving which shut my system down and explained how to prevent it. Thanks Elder!
We have a service contract and when I called Aztil on a Saturday morning because my AC was not working, they came out that day. Dana was the technician. He was thorough, patient, and explained the situation. He quoted me a price for the remediation job needed, had me e-sign the contract. He contacted me for scheduled date which was 3 days later. He came when he said, and did the job .
Niko was friendly and efficient.
Told me how he thought my system was and performing and made recommendations for the future.
He took good care of us.
Niko was very polite and cleaned up after him self highly recommend him
Response from the owner:Hi Kenneth, thank you for your kind words! We're so glad to hear that Marco did an excellent job and that you were pleased with the outcome. Thank you for being a valued customer.
Rafael Carchi was an excellent hard worker. He had a huge job cleaning the coils in our AC and proceeded without hesitation after helping us with the financial side! I would highly recommend him!
Dana was Excellent, extremely Personable, and followed up on my part and and was on top of our problem. My air went off last night. Dana came and was able to figure out the problem. He returned at 9:30 the next morning with the part and it was fixed by the next morning.
Thanks Dana!!
Response from the owner:Thank you so much for the wonderful review, Cheryl Abrams! We are so glad that Ricardo was able to exceed your expectations and that you would recommend AZTIL. We always strive to provide excellent service to our customers.
Niko was the technician
Got my air conditioner humming like new. Prior to the service it was running well, but I did hear a noise which is now gone. He was professional in his service.
Michael was the technician that came out to my house to take care of the regular maintenance check on my AC. He was polite, professional, knowledgeable and right on time! I would recommend Michael and I will be requesting him for future AC service.
William was the technician that came out to service my AC. He was right on time, professional, courteous and knowledgeable. Highly recommend!
Miko is an excellent technician he arrived early and took good care of the air conditioning system
Response from the owner:Hi Dr. Joy, thank you for your kind words! We're so glad to hear that Aztil did an excellent job and that you were pleased with the outcome. Thank you for being a valued customer.
I had bad experience with multiple AC companies in the past. First time i'm dealing with the company who's having technicians fully quipped and knowledgeable. They measured every room, twice checked the attic before they start the work. Replacing the unit, doing insulation on the attic, partial replacing and sealing docks. Everything is going very professionally.
Technician Niko was very professional, prompt and informative. Appreciate his service . Thank you
Many thanks to Juan Ortega for his hard work and extensive knowledge. He is truly an expert in his field
I have the highest praises for Rafael Carchi & Elder Zavala who did an amazing job, way beyond my expectations!
They were able to repair my drain issue in a way that was creative in a very challenging situation. They explained everything & were very patient & understanding with all my concerns. They were a fabulous team! I would gladly work with them again in the future.
Aztil customer service sent a technician almost immediately when my air conditioner stopped working. Elder Zavala was the technician that came to my home. He is smart, patient and very good at explaining what he was doing. Elder diagnosed my problem quickly and had the issue resolved in a timely manner. Elder is a wonderful representative for the company and excellent at what he does. I highly recommend Elder Zavala.
Michael King was great, very professional and thorough.
I was impressed with how hard the gentlemen worked to get my new ac unit in
They were kind and respectful. Can't say much about prices because everything is crazy but im glad I had them do it.
Michael did a great job.
Dana was amazing, friendly and efficient!!!
Michael did a great job. Will always request him
Niko Garza was punctual, efficient, and communicated in a way easy to understand.
Wow, thank goodness for Aztil !!!!
The AC went down yesterday evening 7pm, and Niko G & Elder Z (with Aztil) was here by 11 am this morning and had everything up and running in less than an hour. He was very professional and accommodating. He took the time to explain what was the issues were and the repairs that were done.
Thanks Juan for coming out and saving us from the relentless Florida, summertime heat 😊👍😊

up and run
Response from the owner:Carol Haber, thank you for your review! We are glad to hear that Juan was able to get your AC up and running quickly. We appreciate your kind words and thank you for choosing Aztil.
Michael was teriffic. Great technician and very pleasant
Response from the owner:Hi Mel, thank you for your kind words! We're so glad to hear that Dana did an excellent job and that you were pleased with the outcome. Thank you for being a valued customer.
Dana is the technician. He is very professional and thorough, I will make every effort to utilize his service at my home whenever possible.
Aztil has always been a very reliable and professional company, and Nico was a terrific and professional technician who was able to diagnose our problem. We were just surprised that our out-of-pocket was almost $2000 even with a maintenance contract and a warranty on the compressor.
George (Jorge) is excellent and very professional. Very please with quality of his work and taking time to explain and get me up and running w/new WiFi system. Definitely would recommend him!!
AZTIL sent a Tech named Michael King and he was awesome and respectful. He exerted due diligence to perform the maintenance right the first time. He was detail oriented , courteous and knowledgeable. He made the right decision to ensure our safety. He briefed after his work.

Thank you Michael for great job!!!

My rating is 5.0 which you deserve!

Dr Benjamin US Army MSG Retired PSL
Tech Nico very helpful did a great job will request him again. Thanks.
Ramon was punctual, friendly, knowledgeable and quick. He explained everything he was doing even showing me the old part he replaced. Great Job as always!
Niko was our technician and did a great job. He explained everything very clearly and was professional the entire time he was here. I highly recommend Aztil and Niko for your AC service and maintenance needs.
Very Prompt, technician Alex was professional and explained everything he was doing. We have been with Aztil for over 15years. They have been recently taken over by a larger firm but still keeping the name Aztil . So far so good .
Dan ,
10/13-25
He was a great technician!
Nico was great! He went above and beyond for us!

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